Tesla has announced a massive recall of nearly all its newly produced Cybertruck models due to a cosmetic issue with the stainless steel trim panel that can detach while driving. The recall affects over 46,000 vehicles manufactured between November 2023 and late February 2025.
The problem lies in an adhesive used to attach the stainless steel panels to the rest of the vehicle, which can separate from the truck under certain conditions. This has raised concerns about potential road hazards and increased crash risks. Tesla claims that it began investigating the issue in early January and will repair the problem with a new adhesive not prone to environmental embrittlement.
Experts say that this is an unusual issue given the widespread use of glues in car body construction. However, Tesla’s unique use of stainless steel for its panels may be the culprit behind the problem. Dr. Dale Harrow, a leading expert on automotive design, suggests that the fault might be due to differences in temperature or UV coverage during production.
The Cybertruck has had five recalls so far, with previous issues related to windshield wiper motors and pedal pads. The vehicle’s production was delayed multiple times, including a notable incident where a prototype’s glass failed to withstand a metal ball test. Despite this, the White House has shown support for Tesla, with President Trump even promoting the company.
The recall is a reminder of the importance of quality control in the automotive industry, especially when it comes to cutting-edge technologies like electric vehicles.
Source: https://www.wired.com/story/tesla-cybertrucks-made-with-the-wrong-glue-hit-with-yet-another-sticky-recall